With the improvement of people's living standards and the change of consumption structure in China, the demand for high-quality meat products is increasing.

As the most important source of meat in China, the slaughtering and deep processing of pigs has become a key industry to ensure the quality and safety of meat products and meet market demand.

Fuyang TECHBANK annual output of 5 million pig slaughtering and deep processing project is the first integrated base from seed source to table built by TECHBANK, as the largest pig slaughtering and processing project in Fuyang City, it carries the important mission of meeting the local pork market demand.

The project covers an area of 350 acres, with a total investment of 1.35 billion yuan and a construction area of about 110,000 square meters, including the main construction content of the slaughtering workshop, the slaughtering comprehensive workshop, the by-product three-dimensional warehouse, the three-dimensional warehouse of segmented meat, and the meat food processing workshop.

In the construction of the fresh warehouse, a key link in the project, TECHBANK chose to cooperate with the strength integrator RIAMB and the professional equipment provider ROBOTECH to jointly build an efficient, low-consumption and green automated three-dimensional warehouse.

In order to meet the needs of high-throughput operations of fresh products, ROBO has designed an efficient multi-penetration three-dimensional warehouse system for TECHBANK. The system is equipped with 33 multi shuttles, 3 layer change hoists, 6 material box hoists, 84 outbound inter-layer conveyors, 84 inbound inter-layer conveyors and 84 sets of blocking mechanisms. In addition, a complete set of supporting charging system and multi-pass dispatching system are provided to ensure the safe, stable and reliable operation of the warehouse. This system can significantly improve the efficiency and accuracy of picking, handling and storage, and help TECHBANK achieve the management effect of ultra-low energy consumption and ultra-long freshness.

Compared with the traditional SRM, which needs to reserve access space for each cargo, the project uses multi shuttles with hoists to minimize a large amount of non-storage space and achieve the highest density storage, which can save more than 20% of the storage capacity. In the case of high operating costs for the construction of fresh warehouses, the doubling of storage capacity has extremely high economic value.

Core advantages of the project:

Highly automated and intelligent: A set of precise and efficient storage operation system has been built by using automation equipment such as multi shuttles, bin hoists, conveyors, and layer change hoists. This not only ensures the stability and safety of the operation, but also pushes the efficiency to new heights.

Powerful scheduling and monitoring capabilities: Through the WCS scheduling and monitoring system, the project realizes the collaborative operation of multiple devices. This can not only meet the needs of various complex small batches, multiple batches or high-density, high-efficiency turnover operations, but also realize the "first-in-first-out" management of any cargo location through intelligent equipment such as elevators, ensuring the accuracy of inventory.

Optimize the allocation of human resources: Compared with the traditional fresh warehouse management method, this project greatly reduces the number of on-site operators and the work intensity. With a highly automated system, only a small number of system operators are required on site, which not only greatly reduces labor costs, but also significantly improves the comfort and safety of human work.

The successful construction of the three-dimensional warehouse of the project is another outstanding masterpiece of the application of ROBO automation technology. With advanced automated warehouse equipment and systems, TECHBANK has achieved high-efficiency and high-accuracy storage and picking operations, with a delivery punctuality rate of up to 100%, a delivery accuracy rate of 99.5%, and a reduction in the loss rate of the warehouse to about 3%. This outstanding performance not only demonstrates the leading strength of ROBO in the field of automation, but also provides strong support for TECHBANK in terms of operational efficiency and cost control. At the same time, it has also injected new vitality into the development direction of the fresh food industry towards high efficiency, low carbon and green, and effectively promoted the sustainable and high-quality development of the industry.