Industry Application

Industry: Automobile Manufacturing

Warehousing Storage Capacity: 2,900 + storage locations (Max. cargo load: 1.5 tons)

Solution
Nine stackers are configured. They are customized with five different heights and fork types based on the standard Panther model. The warehouse is situated in a three - span factory building with a total height of approximately 9 meters and an area of over 5,100 square meters. Rack storage methods incorporate single - depth and double - depth arrangements. Cargo types include universal storage cages, outer door panel fixtures, roof fixtures, etc. The stackers have heights of 8.5m, 8.7m, 8.9m, 9.3m, and 9.4m respectively, and the forks are of three - prong and two - prong types. Large - sized cargo measures 2,600×1,400×1,000mm, while small - sized cargo is 1,664×1,392×712mm. “Soft - bundling” synchronous debugging is adopted, special forks are designed to be compatible with multi - sized goods, and Modbus RTU is utilized to monitor motor temperature and vibration in real - time. 

Project Highlights
(1)Custom - engineered Stackers
(2)Specialized Fork Devices
(3)“Soft - bundling” Synchronous Debugging
(4)Real - time Monitoring  

Project Overview
ROBO, in collaboration with integrator Weibon Intelligence, has developed an automated high - bay warehouse storage and retrieval system for the stamping and welding workshops of FAW Jiefang Qingdao Automobile. This project has addressed the high - SKU storage and retrieval challenges, enhanced the factory building's space utilization, ensured the on - time delivery of parts, and facilitated the intelligent. 

Industry: Automobile Manufacturing (Automotive Seats)

Total Storage Locations: 810

Solution
A 3-aisle automated pallet high-bay warehouse equipped with Black Panther series stackers is established. Each stacker travels at a speed of 240 m/min, has a handling capacity of 360 pallets per hour, and a maximum load capacity of 1,500 kg. The facility is supported by an in-out conveying system consisting of 12 conveyors and lift shifters, along with a full-set of Warehouse Management System (WMS) and Warehouse Control System (WCS) for warehouse management.

Project Highlights
(1)Flexible JIT Storage: Upholds the First-In-First-Out (FIFO) principle, enabling agile production.
(2)High-Density Storage: Optimizes space utilization to maximize storage capacity.
(3)Accurate Inventory & Traceability: Ensures highly reliable operation for precise inventory management and traceability.
(4)Modular Design for Expansion: Facilitates future expansion to meet evolving business requirements.
(5)Logistics-Production Integration: Enhances overall efficiency by aligning logistics with production.  

Project Overview
ROBO has constructed an automated high-bay logistics warehouse for final assembly at Yanfeng in Nanjing. The system enables automatic goods storage and retrieval, as well as dynamic responses to in-out operations. It supports flexible JIT storage, effectively improving overall logistics automation and production efficiency.

Industry: Auto Parts

Total Storage Locations: 9,498 (4,250 pallet + 5,248 bin)

Solution
The system is equipped with 3 pallet stackers, 1 bin stacker, and 12 conveyors, and is integrated with beam-type racking, master pallets, an AGV system, WMS, and WCS. The warehouse dimensions are L57m × W13m × H13.63m. The pallet stacker has a lifting height of 13.6m, while the bin stacker has a lifting height of 8.6m. Their traveling speed ranges from 200-220 m/min. The load capacity is 350 kg/pallet (dual-load) and 30 kg/bin (dual-load). 

Project Highlights
(1)Dual-Warehouse Collaboration: Facilitates seamless cooperation between storage systems.
(2)Space Optimization: Optimizes the utilization of available space.
(3)Digital & Intelligent Operations: Enables efficient management through digital and intelligent means.
(4)Safety Enhancement: Enhances warehouse operation safety. 

Project Overview
ROBO has provided HASCO Vision's Changsha Base with a smart warehousing and logistics system. By integrating pallet and bin warehouses and coordinating AGVs with intelligent management software, it addresses the issues of low space utilization and operational inefficiency in the original flat-floor warehouse. This has released 9,000 m²of warehouse area and strengthened the supply chain for large-scale new-energy vehicle lamp production.

Industry: Automobile Manufacturing

Storage Locations: Approximately 200 storage locations  

Solution
The warehouse is equipped with an 11 m high, 2 aisle intelligent pallet AS/RS with beam-type racking. At each storage cell, two 270 mm high supporting beams lift transfer trolley wheels off the ground, and anti-slip devices are on load platforms. This system stores stamping-line manipulators, categorized into 5 types: depalletizing, feeding, discharging, transferring, flipping, with thousands of sets in total.  

Project Highlights
(1)Space Optimization: Maximizes production capacity in the limited workshop area.
(2)Production-line Integration: Connects seamlessly with the stamping line, meeting manipulator storage & replacement needs.
Anti-slip Design: Ensures safe in-and-out operations of manipulator transfer trolleys. 

Project Overview
ROBO, in cooperation with Weben, developed an automated high-bay storage system for Beijing Benz's stamping-workshop manipulators. This system overcomes warehousing challenges from diverse and numerous manipulators, enables efficient stamping-line docking, and drives the factory's intelligent transformation.  

Industry: Food

Storage Reserves: 12586

Stacker: Cheetah Series Stacker

Solution: 7 sets of double-position single deep stacker, load bearing 50kg*2, height 12.7m, horizontal running speed 240m/min, lifting 60m/min, acceleration 0.5m/s²

Ambient temperature: 0-4°C

Project introduction: Thailand CP Food is one of the largest food processing enterprises in Thailand, founded in 1944 and headquartered in Bangkok. The company focuses on the production and sales of poultry meat products, and has rich experience and excellent technical capabilities in breeding, slaughtering and processing. The company's products are exported to the United States, Europe, the Middle East and Asia and other places, and are deeply trusted by consumers. The rapidly evolving market has also spawned new demand, growing SKUs need flexible management, turnover inventory production increases need to be properly stored, products need first-in-first-out delivery, and the choice of smart warehouses has become particularly important under the huge market demand. In this context, CP Foods chose ROBO as a partner to provide intelligent warehouse core equipment stacker products, in Thailand saraburi to establish an automated stereoscopic warehouse, in the warehouse covering an area of only 351.56 square meters, ROBO made full use of vertical space to configure 7 sets of 12.7 meters high double mast container stackers, which can accommodate 12,586 storage positions, the completion of the project greatly improved the efficiency of warehousing and distribution, and reduced operation and management costs.

Industry: Food

Storage cargo locations: 20,000+ pallet locations

Solution: 27 sets of bull series stacker

Ambient temperature: -10-45 °C

Project highlights: (1) The stereoscopic warehouse realizes unmanned operation of all links; (2) Docking of ring conveyor line and stacker crane system

Project Introduction: China Resources Breweries Co., Ltd built a modern logistics center in Huaiyuan County, Anhui Province, for which ROBO provided the stereoscopic warehouse system solution and core equipment, the project demonstrated the successful application of advanced automation and intelligent logistics equipment technology. By introducing high-level stereoscopic automatic storage and retrieval system, ring conveyor line, AGV trolley and goods-to-person picking system, the project has achieved efficient sales support and solved many storage pain points of CR China Resources Breweries, improved production efficiency by 40%, significantly reduced costs, and realized unmanned operation of the entire logistics center from order to transportation. The completion of CR China Resources Breweries Logistics Center will become one of the modern manufacturing parks with the highest degree of automation, the strongest intelligence and the most extensive technology application in China's beer industry. The project not only shows how to optimize the supply chain, improve logistics operation efficiency and service level, but also drives the development of the industrial chain and equipment upgrading, promotes the entire industry to move towards modern standardized logistics, and has a demonstration effect on the development of the industry.

Industry: Food

Storage Cargo Locations QTY: 15160 pallet

Stacker: 2 sets single-deep stackers, 6 sets double-deep stackers

Project highlights: (1) Composite cycle 51 pallet/h inbound and outbound; (2) High-speed horizontal movement speed of 160 m/min; (3) The maximum load is 1100kg/pallet

Project introduction: Nantong Jiazhiwei Food Co., Ltd. is a manufacturer of milk tea raw materials, providing syrup and other raw materials for a number of ready-made milk tea enterprises. Due to the rapid expansion of China's milk tea market, Jiazhiwei decided to build an automated distribution center to improve efficiency and reduce costs. In order to achieve this goal, Jiazhiwei chose ROBO as a partner to jointly build a safe, stable and reliable automatic pallet warehouse. This stereoscopic warehouse uses a vertical space of 22.9 meters, has 9 levels and 8 aisles, can accommodate nearly 15,160 pallet locations, and the storage capacity is increased by 3 times. The stacker crane system enables efficient operation with fast entry and exit, high-speed horizontal movement speed and a maximum load of 1100kg/pallet. Through the intelligent warehousing and distribution system, Jiazhiwei realizes first-in-first-out and automatic inventory, avoiding the loss and deterioration of food goods. Jiazhiwei hopes to improve resource utilization with the help of digital logistics and warehousing management to achieve overall efficiency improvement.

Luyan Medicine Xiamen Project (2019)

Industry: Pharmaceutical Manufacturing

Application Context: Product line, warehouse

Solution: A-Z Warehousing Solution

Project Highlights: (1) Integrated solution for mass SKU situation; (2) Creative auto-charging design to guarantee efficient operation

Similar Cases: Yuanda Shuyang Project, Rongsheng Project, Kangrentang Project

BYD Qinghai Project (2019)

Industry: New Energy

Application Context: Raw Material Storage, Finished Product Storage

Solution: Mini-load Stacker Crane

Project Highlights: (1) Suitable for high temperature environment; (2) Quick pick & place and high accuracy positioning; (3) Forming a demo effect for lithium battery with armour, fire-extinction and thermal imaging devices

Similar Cases: LVKON Project, SUNWODA Project

Singapore Sheng Siong Automatic Storage (2019)

Industry: Cold Chain

Application Context: Low Temperature Warehouse

Solution: Unit-load Stacker Crane

Project Highlights: (1) Mechanical and electrical design meets the high requirements under the special temperature and humidity; (2) Power supply in line with Singapore specification; (3) Earthquake resistant design

Similar Case: Hualan Biological Engineering Project

OPPLE Suzhou Project(2017)

Industry: Home Appliances

Application Context: Finished Products Storage

Solution: Unit-load Stacker Crane & Shuttle Plate

Project Highlights: Customized solution meets high storage capacity and high space utilization

Similar Cases:  Rinnal Project, GREE Project

Industry：Beverage

No.of goods storage：6194 pallets+9024cases

SRM：12 Single/Double Deep SRMs，9m

Rate of flow：1200 Pcs/Hour

Order picking system：Armed with RF chosen+Forklift RF terminal、Automatic packaging by winding

Warehouse Control Software：Uniware-IWMS\WCS

Yili Project (2018)

Industry: Food & Beverage

Application Context: Cold Storage

Solution: Mini-load Stacker Crane

Project Highlights: Low temperature and high dense storage

Similar Cases: Panpan Project

Jaguar & Land Rover Changshu Project(2018)

Industry: Automobile Manufacturing

Application Context: Lead Warehouse  

Solution: Unit-load Stacker Crane

Project Highlights: Redundant design based on turning technology guarantees the nonstop operation with high reliability

Tesla Lingang Project (2019)

Industry: Automobile Manufacturing

Application Context:  Library Cache  

Solution: Pallet Hoister

Project Highlights: customized Design for battery technological process, throughput/hoister: 90 pallets/h

Luyan Medicine Xiamen Project (2019)

Industry: Pharmaceutical Manufacturing

Application Context: Product line, warehouse

Solution: A-Z Warehousing Solution

Project Highlights: (1) Integrated solution for mass SKU situation; (2) Creative auto-charging design to guarantee efficient operation

Similar Cases: Yuanda Shuyang Project, Rongsheng Project, Kangrentang Project

Industry：Logistics

No.of goods storage：5352pallets+15000cases

SRM：7 Double Deep SRMs，9m

Multi shuttle：14 Sets

Rate of flow：280 Pcs/Hour

Rate of flow：2400 Case/Hour

Order picking system：Armed with RF chosen+Forklift RF terminalAutomatic packaging by winding

Warehouse Control Software：Uniware-IWMS\WCS

China Star Optoelectronics Technology Co., Ltd Huizhou Project (2017)

Industry:3C

Application Context: Raw Material Storage, Finished Products Storage

Solution: 22m-High Twin-mast Stacker Crane; Traveling Speed: 200m/min

Project Highlights: (1) Dual-drive Control to guarantee smooth and steady pick & place (2) high traveling speed to guarantee high throughput

Similar Cases: Dell Project, Lenovo Project, TongDa Project