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Successful Cases of Robotech

Robotech, according to the actual situation of the enterprise, plans and designs the integrated scheme of the automatic warehousing and logistics system in an all-round way to meet the practical needs of all enterprises and create value for customers. There are rich successful cases in many industries such as optical fiber, tobacco, aviation, food, electronics, machinery, automobile, medicine, etc.

FAW Jiefang Qingdao Automobile

Key data

Industry: Automobile Manufacturing

Warehousing Storage Capacity: 2,900 + storage locations (Max. cargo load: 1.5 tons)

Solution
Nine stackers are configured. They are customized with five different heights and fork types based on the standard Panther model. The warehouse is situated in a three - span factory building with a total height of approximately 9 meters and an area of over 5,100 square meters. Rack storage methods incorporate single - depth and double - depth arrangements. Cargo types include universal storage cages, outer door panel fixtures, roof fixtures, etc. The stackers have heights of 8.5m, 8.7m, 8.9m, 9.3m, and 9.4m respectively, and the forks are of three - prong and two - prong types. Large - sized cargo measures 2,600×1,400×1,000mm, while small - sized cargo is 1,664×1,392×712mm. “Soft - bundling” synchronous debugging is adopted, special forks are designed to be compatible with multi - sized goods, and Modbus RTU is utilized to monitor motor temperature and vibration in real - time.

Project Highlights
(1)Custom - engineered Stackers
(2)Specialized Fork Devices
(3)“Soft - bundling” Synchronous Debugging
(4)Real - time Monitoring

Project Overview
ROBO, in collaboration with integrator Weibon Intelligence, has developed an automated high - bay warehouse storage and retrieval system for the stamping and welding workshops of FAW Jiefang Qingdao Automobile. This project has addressed the high - SKU storage and retrieval challenges, enhanced the factory building's space utilization, ensured the on - time delivery of parts, and facilitated the intelligent.

Yanfeng (Nanjing)

Key data

Industry: Automobile Manufacturing (Automotive Seats)

Total Storage Locations: 810

Solution
A 3-aisle automated pallet high-bay warehouse equipped with Black Panther series stackers is established. Each stacker travels at a speed of 240 m/min, has a handling capacity of 360 pallets per hour, and a maximum load capacity of 1,500 kg. The facility is supported by an in-out conveying system consisting of 12 conveyors and lift shifters, along with a full-set of Warehouse Management System (WMS) and Warehouse Control System (WCS) for warehouse management.

Project Highlights
(1)Flexible JIT Storage: Upholds the First-In-First-Out (FIFO) principle, enabling agile production.
(2)High-Density Storage: Optimizes space utilization to maximize storage capacity.
(3)Accurate Inventory & Traceability: Ensures highly reliable operation for precise inventory management and traceability.
(4)Modular Design for Expansion: Facilitates future expansion to meet evolving business requirements.
(5)Logistics-Production Integration: Enhances overall efficiency by aligning logistics with production.

Project Overview
ROBO has constructed an automated high-bay logistics warehouse for final assembly at Yanfeng in Nanjing. The system enables automatic goods storage and retrieval, as well as dynamic responses to in-out operations. It supports flexible JIT storage, effectively improving overall logistics automation and production efficiency.

HASCO Vision (Changsha Base)

Key data

Industry: Auto Parts

Total Storage Locations: 9,498 (4,250 pallet + 5,248 bin)

Solution
The system is equipped with 3 pallet stackers, 1 bin stacker, and 12 conveyors, and is integrated with beam-type racking, master pallets, an AGV system, WMS, and WCS. The warehouse dimensions are L57m × W13m × H13.63m. The pallet stacker has a lifting height of 13.6m, while the bin stacker has a lifting height of 8.6m. Their traveling speed ranges from 200-220 m/min. The load capacity is 350 kg/pallet (dual-load) and 30 kg/bin (dual-load).

Project Highlights
(1)Dual-Warehouse Collaboration: Facilitates seamless cooperation between storage systems.
(2)Space Optimization: Optimizes the utilization of available space.
(3)Digital & Intelligent Operations: Enables efficient management through digital and intelligent means.
(4)Safety Enhancement: Enhances warehouse operation safety.

Project Overview
ROBO has provided HASCO Vision's Changsha Base with a smart warehousing and logistics system. By integrating pallet and bin warehouses and coordinating AGVs with intelligent management software, it addresses the issues of low space utilization and operational inefficiency in the original flat-floor warehouse. This has released 9,000 m²of warehouse area and strengthened the supply chain for large-scale new-energy vehicle lamp production.

BBAC

Key data

Industry: Automobile Manufacturing

Storage Locations: Approximately 200 storage locations

Solution
The warehouse is equipped with an 11 m high, 2 aisle intelligent pallet AS/RS with beam-type racking. At each storage cell, two 270 mm high supporting beams lift transfer trolley wheels off the ground, and anti-slip devices are on load platforms. This system stores stamping-line manipulators, categorized into 5 types: depalletizing, feeding, discharging, transferring, flipping, with thousands of sets in total.

Project Highlights
(1)Space Optimization: Maximizes production capacity in the limited workshop area.
(2)Production-line Integration: Connects seamlessly with the stamping line, meeting manipulator storage & replacement needs.
Anti-slip Design: Ensures safe in-and-out operations of manipulator transfer trolleys.

Project Overview
ROBO, in cooperation with Weben, developed an automated high-bay storage system for Beijing Benz's stamping-workshop manipulators. This system overcomes warehousing challenges from diverse and numerous manipulators, enables efficient stamping-line docking, and drives the factory's intelligent transformation.